MECHATRONICS (TURKISH) | |||||
Associate | TR-NQF-HE: Level 5 | QF-EHEA: Short Cycle | EQF-LLL: Level 5 |
Course Code | Course Name | Semester | Theoretical | Practical | Credit | ECTS |
MKN1006 | Material Technology | Spring | 2 | 0 | 2 | 3 |
Language of instruction: | Turkish |
Type of course: | Must Course |
Course Level: | Associate (Short Cycle) |
Mode of Delivery: | Face to face |
Course Coordinator : | Instructor ŞAFAK BÜLBÜL |
Course Lecturer(s): |
Dr. Öğr. Üyesi ÖMER LÜTFİ UYANIK Instructor DOĞAN AYDIN |
Recommended Optional Program Components: | There is no recomended optional program component for this course. |
Course Objectives: | In this course it is aimed to teach to the students how to choose materials that is going to be used on mechatronic systems and to make the students to be able to examine those materials. |
The students who have succeeded in this course; 1. Classifies the materials. 2. Defines the behavior of the materials according to the unit cell structure. 3. Defines the bonds between atoms and molecules and their properties. 4. Describes the effect of crystal defects on the properties of the materials. 5. Distinguishes cooling curves of pure metals and metal alloys. 6. Knows the mechanism of crystallization of materials and explains the stages of crystallization. 7. Compares the characteristics of the elastic and plastic deformation of materials. 8. Heats up the material to the desired temprature and selects the proper quenching technique. 9.Identifies the type of breakage according to the fracture surfaces of materials. 10. Uses the test devices and reviews results of the tests. |
The materials that is used in engineering, The basic concepts of atomic structure and interatomic bonds, Types of unit cells, Crystallization and crystal defects, Destructive material testing methods, Non-destructive material testing methods, Processes applied to steels. |
Week | Subject | Related Preparation |
1) | Engineering materials: metals, ceramics, polimers, composit materials. | |
2) | Polimers, composite materials. | |
3) | The basic concepts of atomic structure, bonds between atoms and molecules. | |
4) | Types of unit cells, the basic concepts of solidification and melting, crystal defects. | |
5) | Methods of measuring hardness, examination of stress strain curves obtained after the tensile test. | |
6) | Fracture energy after the impact test, S-N diagrams obtained from fatigue experiment. | |
7) | S-N diagrams obtained from fatigue experiment, Visual inspection methods. | |
8) | Liquid penetrant inspection method, ultrasonic inspection method. | |
9) | X-ray examination method, Magnetic particle testing method. | |
10) | Stress Relieving, quenching, martensitic structure. | |
11) | Normalization annealing, Process annealing, Full annealing. | |
12) | Isothermal transformation diagram, tempering, carburizing and hardening. | |
13) | Surface hardening by nitriding, flame hardening. | |
14) | Induction hardening. |
Course Notes / Textbooks: | 1. SAVAŞKAN, T. 2007; Malzeme Bilgisi ve Muayenesi, 4. Baskı, Trabzon. |
References: | 1. William D. Callister, David G. Rethwisch, Materials Science and Engineering: An Introduction, 8th Edition, John Willey & Sons Inc. |
Semester Requirements | Number of Activities | Level of Contribution |
Attendance | 10 | % 10 |
Homework Assignments | 2 | % 10 |
Midterms | 1 | % 30 |
Final | 1 | % 50 |
Total | % 100 | |
PERCENTAGE OF SEMESTER WORK | % 50 | |
PERCENTAGE OF FINAL WORK | % 50 | |
Total | % 100 |
Activities | Number of Activities | Duration (Hours) | Workload |
Course Hours | 14 | 2 | 28 |
Study Hours Out of Class | 12 | 3 | 36 |
Homework Assignments | 2 | 5 | 10 |
Midterms | 1 | 1 | 1 |
Final | 1 | 2 | 2 |
Total Workload | 77 |
No Effect | 1 Lowest | 2 Low | 3 Average | 4 High | 5 Highest |
Program Outcomes | Level of Contribution | |
1) | To improve fundamental computer knowledge, to encourage students using office and package programs. | |
2) | Ability to have and use of fundamental mathematics knowledge and skills the usage of relevant materials. | 1 |
3) | Ability to recognize general structures of machine equipments and the features of shaping | 3 |
4) | Ability to grasp manufacturing processes and cutting tool materials, materials, statics, mechanics and fluid science fundemantal knowledge. | 5 |
5) | Ability to draw assembly and auxilary devices as well as to draw whole or details of a system. | |
6) | Ability to have a knowledge of fundemantal manufacturing process such as turning, milling, punching,grinding and welding techniques and to have a self esteem in order to work behind the bench. | |
7) | Ability to do computer aided design and write program on digital benches. | |
8) | Ability to prepare project report, follow up project process and implement projects. | |
9) | ability to learn the areas of usage of electronic circuit components. Ability to grasp and write programs for micro controllers and for their components. Ability to design relevant circuits. | |
10) | Ability to understand the electric motors principles and AC-DC analysis | |
11) | Ability to gain a dominaion on visual programming | |
12) | Having the ability to communicate efficiently in verbal and written Turkish, to know at least one foreign language in order to communicate with the colleagues and customers. |