INDUSTRIAL ENGINEERING
Bachelor TR-NQF-HE: Level 6 QF-EHEA: First Cycle EQF-LLL: Level 6

Course Introduction and Application Information

Course Code Course Name Semester Theoretical Practical Credit ECTS
MCH2006 Manufacturing Processes Spring 2 2 3 5
The course opens with the approval of the Department at the beginning of each semester

Basic information

Language of instruction: En
Type of course: Must Course
Course Level: Bachelor
Mode of Delivery: Face to face
Course Coordinator : Dr. Öğr. Üyesi AMIR NAVIDFAR
Course Lecturer(s): RA ESRA ADIYEKE
Course Objectives: General manufacturing principles will be studied. Material selection and usage practice will be gained to students. Work Shop will be utilized. Factory visits will be carried out. CNC machines and conventional machines like lathes, drilling machine, milling machine will be studied by practice and survey.

Learning Outputs

The students who have succeeded in this course;
I. Can describe the basic processes used in forming and machining of engineering materials
II. Can interpret the advantages and capabilities of different manufacturing methods
III. Can recommend material options based on the operating environment, cost constraints, loading and life expectancy
IV. Can communicate effectively with industry personnel by developing a manufacturing focused vocabulary.

Course Content

Basic manufacturing processes will be covered. The course book will be followed.

Weekly Detailed Course Contents

Week Subject Related Preparation
1) General Introduction, The Structure of Metals, Mechanical Behavior Testing and Manufacturing Properties of Materials Course book will be studied
2) Physical Properties of Materials, Metal Alloys:Structure and Strengthening by Heat Treatment, Ferrous Metals and Alloys:Production, General Properties, and Applications Course book will be studied
3) Nonferrous Metals and Alloys:Production General Properties and Applications, Polymers:Structure General Properties and Applications Course book will be reviewed
4) Ceramics Graphite and Diamond:Structure General Properties and Applications, Composite Materials:Structure General Properties and Applications Course book will be studied
5) Fundamentals of Metal Casting, Metal-Casting Processes, Metal Casting:Design Materials and Economics Course book will be studied
6) Rolling of Metals, Forging of Metals Course book will be studied
7) Extrusion and Drawing of Metals, Sheet-Metal Forming Processes, Processing of Metal Powders Course book will be studied
8) Midterm Exam Subjects studied for 7 weeks will be reviewed.
9) Processing of Ceramics Glass and Superconductors, Forming and Shaping Plastics and Composite Materials, Rapid-Prototyping Operations Course book will be studied
10) Fundamentals of Machining, Cutting-Tool Materials and Cutting Fluids, Machining Processes Used to Produce Round Shapes:Turning and Hole Making Course book will be studied
11) Machining Processes Used to Produce Various Shapes:Milling Broaching Sawing and Filing;Gear Manufacturing, Machining Centers Advanced Machining Concepts and Structures and Machining Economics, Abrasive Machining and Finishing Operations Course book will be studied
12) Advanced Machining Processes, Welding, Brazing Soldering Adhesive-Bonding and Mechanical-Fastening Processes Course book will be studied
13) Surface Roughness and Measurement;Friction Wear and Lubrication, Engineering Metrology and Instrumentation, Quality Assurance Testing and Inspection Course book will be studied
14) Automation of Manufacturing Processes, Computer-Aided Manufacturing, Computer-Integrated Manufacturing Systems Course book will be studied

Sources

Course Notes: Manufacturing, Engineering & Technology, Serope Kalpakjian and Steven R. Schmid
References:

Evaluation System

Semester Requirements Number of Activities Level of Contribution
Attendance % 0
Laboratory % 0
Application % 0
Field Work % 0
Special Course Internship (Work Placement) % 0
Quizzes % 0
Homework Assignments % 0
Presentation % 0
Project 1 % 30
Seminar % 0
Midterms 1 % 30
Preliminary Jury % 0
Final 1 % 40
Paper Submission % 0
Jury % 0
Bütünleme % 0
Total % 100
PERCENTAGE OF SEMESTER WORK % 30
PERCENTAGE OF FINAL WORK % 70
Total % 100

ECTS / Workload Table

Activities Number of Activities Duration (Hours) Workload
Course Hours 14 2 28
Laboratory 10 2 20
Application 0 0 0
Special Course Internship (Work Placement) 0 0 0
Field Work 0 0 0
Study Hours Out of Class 14 3 42
Presentations / Seminar 0 0 0
Project 0 0 0
Homework Assignments 0 0 0
Quizzes 0 0 0
Preliminary Jury 0 0 0
Midterms 1 13 13
Paper Submission 0 0 0
Jury 0 0 0
Final 1 15 15
Total Workload 118

Contribution of Learning Outcomes to Programme Outcomes

No Effect 1 Lowest 2 Low 3 Average 4 High 5 Highest
           
Program Outcomes Level of Contribution
1) Build up a body of knowledge in mathematics, science and industrial engineering subjects; use theoretical and applied information in these areas to model and solve complex engineering problems. 4
2) Identify, formulate, and solve complex engineering problems; select and apply proper analysis and modeling methods for this purpose.
3) Design a complex system, process, device or product under realistic constraints and conditions, in such a way as to meet the desired result; apply modern design methods for this purpose. The ability to apply modern design methods to meet this objective. 3
4) Devise, select, and use modern techniques and tools needed for solving complex problems in industrial engineering practice; employ information technologies effectively. 3
5) Design and conduct experiments, collect data, analyze and interpret results for investigating the complex problems specific to industrial engineering. 3
6) Cooperate efficiently in intra-disciplinary and multi-disciplinary teams; and show self-reliance when working independently.
7) Demonstrate effective communication skills in both oral and written English and Turkish. Writing and understanding reports, preparing design and production reports, making effective presentations, giving and receiving clear and understandable instructions.
8) Recognize the need for lifelong learning; show ability to access information, to follow developments in science and technology, and to continuously educate him/herself.
9) Develop an awareness of professional and ethical responsibility, and behaving accordingly. Information about the standards used in engineering applications.
10) Know business life practices such as project management, risk management, and change management; develop an awareness of entrepreneurship, innovation, and sustainable development.
11) Know contemporary issues and the global and societal effects of modern age engineering practices on health, environment, and safety; recognize the legal consequences of engineering solutions.
12) Develop effective and efficient managerial skills.