MECHATRONICS ENGINEERING
Bachelor TR-NQF-HE: Level 6 QF-EHEA: First Cycle EQF-LLL: Level 6

Course Introduction and Application Information

Course Code Course Name Semester Theoretical Practical Credit ECTS
MCH2016 Materials and Manufacturing Technologies Spring 3 0 3 6

Basic information

Language of instruction: English
Type of course: Must Course
Course Level: Bachelor’s Degree (First Cycle)
Mode of Delivery: Face to face
Course Coordinator : Dr. Öğr. Üyesi AMIR NAVIDFAR
Course Objectives: To introduce the nature of engineering materials and to give information about the fundamentals of manufacturing processes

Learning Outcomes

The students who have succeeded in this course;
1 Can interpret engineering materials and the mechanical properties of the materials
2 Can describe the basic processes used in shaping and processing engineering materials
3 Can interpret the advantages and capabilities of different manufacturing methods
4 Can choose material options for any part based on work environment, cost constraints, exposed loads and life expectancy of the part
5 Can make practical design suggestions to improve the productionability of any part with knowledge of manufacturing processes
6 Can communicate effectively with industry personnel by developing a materials and manufacturing focused vocabulary

Course Content

Nature of engineering materials, Mechanical properties of engineering materials, Engineering materials-metals, Engineering materials-ceramics, Engineering materials-composites, Engineering materials-polymers, Metal casting methods, Polymer forming technologies Rapid prototyping, micro / nano fabrication processes and principles of additive manufacturing

Weekly Detailed Course Contents

Week Subject Related Preparation
1) General Introduction The Structure of Metals
2) Mechanical Behavior, Testing, and Manufacturing Properties of Materials Physical Properties of Materials Metal Alloys: Structure and Strengthening by Heat Treatment
3) Ferrous Metals and Alloys: Production, General Properties, and Applications Nonferrous Metals and Alloys: Production, General Properties, and Applications Polymers: Structure, General Properties and Applications
4) Ceramics, Graphite, and Diamond: Structure, General Properties, and Applications Composite Materials: Structure, General Properties and Applications Fundamentals of Metal Casting
5) Metal-Casting Processes Metal Casting: Design, Materials, and Economics Rolling of Metals
6) Forging of Metals Extrusion and Drawing of Metals Sheet-Metal Forming Processes
7) Midterm Exam
8) Processing of Metal Powders Processing of Ceramics, Glass, and Superconductors Forming and Shaping Plastics and Composite Materials
9) Rapid-Prototyping Operations Fundamentals of Machining Cutting-Tool Materials and Cutting Fluids
10) Machining Processes Used to Produce Round Shapes: Turning and Hole Making Machining Processes Used to Produce Various Shapes: Milling, Broaching, Sawing, and Filing; Gear Manufacturing Machining Centers, Advanced Machining Concepts and Structures, and Machining Economics
11) Abrasive Machining and Finishing Operations Advanced Machining Processes Welding
12) Brazing, Soldering, Adhesive-Bonding, and Mechanical-Fastening Processes Surface Roughness and Measurement; Friction, Wear, and Lubrication Engineering Metrology and Instrumentation
13) Quality Assurance, Testing, and Inspection Automation of Manufacturing Processes
14) Computer-Aided Manufacturing Computer-Integrated Manufacturing Systems

Sources

Course Notes / Textbooks: Manufacturing Processes for Engineering Materials / Serope Kalpakjian, Steven Schmid
References: Manufacturing Engineering & Technology / Serope Kalpakjian, Steven Schmid

Evaluation System

Semester Requirements Number of Activities Level of Contribution
Project 1 % 25
Midterms 1 % 35
Final 1 % 40
Total % 100
PERCENTAGE OF SEMESTER WORK % 35
PERCENTAGE OF FINAL WORK % 65
Total % 100

ECTS / Workload Table

Activities Number of Activities Duration (Hours) Workload
Course Hours 14 3 42
Study Hours Out of Class 17 6 102
Midterms 1 1 1
Final 1 2 2
Total Workload 147

Contribution of Learning Outcomes to Programme Outcomes

No Effect 1 Lowest 2 Low 3 Average 4 High 5 Highest
           
Program Outcomes Level of Contribution
1) Build up a body of knowledge in mathematics, science and Mechatronics Engineering subjects; use theoretical and applied information in these areas to model and solve complex engineering problems. 5
2) Identify, formulate, and solve complex Mechatronics Engineering problems; select and apply proper modeling and analysis methods for this purpose. 5
3) Design complex Mechatronic systems, processes, devices or products under realistic constraints and conditions, in such a way as to meet the desired result; apply modern design methods for this purpose. 5
4) Devise, select, and use modern techniques and tools needed for solving complex problems in Mechatronics Engineering practice; employ information technologies effectively. 5
5) Design and conduct numerical or pysical experiments, collect data, analyze and interpret results for investigating the complex problems specific to Mechatronics Engineering. 5
6) Cooperate efficiently in intra-disciplinary and multi-disciplinary teams; and show self-reliance when working on Mechatronics-related problems. 4
7) Ability to communicate effectively in English and Turkish (if he/she is a Turkish citizen), both orally and in writing. Write and understand reports, prepare design and production reports, deliver effective presentations, give and receive clear and understandable instructions. 1
8) Recognize the need for life-long learning; show ability to access information, to follow developments in science and technology, and to continuously educate oneself. 1
9) Develop an awareness of professional and ethical responsibility, and behave accordingly. Be informed about the standards used in Mechatronics Engineering applications. 2
10) Learn about business life practices such as project management, risk management, and change management; develop an awareness of entrepreneurship, innovation, and sustainable development. 2
11) Acquire knowledge about the effects of practices of Mechatronics Engineering on health, environment, security in universal and social scope, and the contemporary problems of Mechatronics engineering; is aware of the legal consequences of Mechatronics engineering solutions. 4